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Transactional Six SIGMA and Lean Servicing » (New Edition)

Book cover image of Transactional Six SIGMA and Lean Servicing by Betsi Harris Ehrlich

Authors: Betsi Harris Ehrlich
ISBN-13: 9781574443257, ISBN-10: 1574443259
Format: Hardcover
Publisher: Taylor & Francis, Inc.
Date Published: June 2002
Edition: New Edition

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Author Biography: Betsi Harris Ehrlich

Book Synopsis

Service industries have traditionally lagged manufacturing in adoption of quality management strategies and Six Sigma is no exception. While there are a growing number of books on applying the hot topics of Six Sigma and Lean Manufacturing concepts in a manufacturing environment, there has not been a mainstream book that applies these techniques in a service environment, until now.

Transactional Six Sigma and Lean Servicing™: Leveraging Manufacturing Concepts to Achieve World Class Service is a ground breaking "how-to" book that serves as a practical guide for implementing Six Sigma and Lean Manufacturing methods in a transactional service oriented environment. It uses real case studies and examples to show how Six Sigma and Lean Servicing™ techniques have been implemented and proven effective in achieving substantial documented results. Lean Servicing™ is the author's own term used to describe the application of Lean Manufacturing concepts to transactional and service processes.

Liberal use of examples, graphics, and tables will assist you in grasping the difficult concepts. Transactional Six Sigma and Lean Servicing™ covers both theory and practical application of Lean Servicing™, Six Sigma DMAIC and Six Sigma DFSS concepts and methods so you can implement them effectively in your service organization and achieve reduced costs and a new level of service excellence.

Booknews

Six Sigma and Lean Manufacturing concepts are applied to a transactional service-oriented environment, including the emerging e- commerce industry and Web-based businesses, using real-life case studies and examples to show how Six Sigma and Lean Servicing have been implemented to achieve documented results. Both theory and practical aspects of Lean Servicing concepts and Six Sigma DMAIC and DFSS methodologies are covered. Ehrlich has 20 years of experience as an industrial engineer in financial services and health care. Annotation c. Book News, Inc., Portland, OR (booknews.com)

Table of Contents

Ch. 1Introduction1
1.1Overview of Six Sigma1
1.2Overview of Lean Manufacturing4
1.3Six Sigma Compared to Total Quality Management and Baldrige Quality Approaches6
1.4Common Six Sigma Terms8
1.5A Historical Perspective9
1.6Quality Hall of Fame14
Ch. 2Organizational Success Factors21
2.1Leadership Matters21
2.2Six Sigma as a Strategic Initiative22
2.3Internal Communication Strategy and Tactics23
2.4Formally Launching Six Sigma24
2.5Organizational Structure26
2.6Six Sigma Training Plan27
2.7Project Selection30
2.8Assessing Organizational Readiness32
2.9Common Pitfalls34
Ch. 3Work as a Process39
3.1Overview39
3.2Vertical Functions and Horizontal Processes40
Ch. 4Voice of the Customer43
4.1Importance43
4.2Identify the Customer44
4.3Collect VOC Data45
4.4Critical-to-Quality (CTQ) Customer Requirements48
4.5Final Note50
Ch. 5Project Management51
5.1Project Management Challenges51
5.2Project Culture51
5.3Project Management Processes53
5.4Team Typing56
5.5Team Stages - Understanding Team Dynamics57
5.6Characteristics of Effective Teams58
5.7Summary58
Ch. 6Define Phase61
6.1Introduction to the DMAIC Phases61
6.2Define Phase Overview62
6.3Project Charter63
6.4Voice of the Customer66
6.5High-Level Process Map66
6.6Project Team68
6.7Case Study: Define Phase69
Ch. 7Measure Phase75
7.1Overview75
7.2Introduction to Statistical Methods78
7.3Data Collection Plan93
7.4Choosing Statistical Software95
7.5Measure Tools98
7.6Six Sigma Measurements116
7.7Cost of Poor Quality119
7.8Probability Distributions122
7.9Technical Zone: Measurement System Analysis125
7.10Technical Zone: Process Capability126
Ch. 8Analyze Phase131
8.1Overview131
8.2Process Analysis132
8.3Hypothesis Testing135
8.4Statistical Tests and Tables137
8.5Tools for Analyzing Relationships among Variables145
8.6Technical Zone: Survival Analysis152
8.7Summary154
Ch. 9Improve Phase157
9.1Overview157
9.2Process Redesign157
9.3Generating Improvement Alternatives161
9.4Technical Zone: Design of Experiments162
9.5Pilot Experiments170
9.6Cost/Benefit Analysis173
9.7Implementation Plan173
9.8Summary174
9.9Card One Case Study Improve Phase Results174
Ch. 10Control Phase177
10.1Overview177
10.2Control Plan178
10.3Process Scorecard178
10.4Failure Mode and Effects Analysis178
10.5SPC Charts180
10.6Final Project Report and Documentation184
Ch. 11Design for Six Sigma187
11.1Overview187
11.2DFSS Tools188
Ch. 12Introduction to Lean Servicing195
12.1Lean Production Overview195
12.2Lean History195
12.3Lean Servicing Case Study Introduction197
12.4Lean Servicing Concepts200
12.5Case Study Continued204
App. ADeming's 14 Points for Management217
App. BStatistical Tables Used for Six Sigma219
App. CTRIZ - Abbreviated Version of the 40 Principles for Inventive Problem Solving251
Index261

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