Authors: John D. Campbell, Campbell Campbell, Andrew K.S. Jardine
ISBN-13: 9780824704971, ISBN-10: 0824704975
Format: Hardcover
Publisher: Taylor & Francis, Inc.
Date Published: February 2001
Edition: (Non-applicable)
Considering maintenance from a proactive, rather than reactive, perspective, Maintenance Excellence details the strategies, tools, and solutions for maximizing the productivity of physical assets—focusing on profitability potential. The editors address contemporary concerns, key terms, data requirements, critical methodologies, and essential mathematical needs. They present maintenance in a business context, review planning, measurement, feedback, and techniques related to cost, efficiency, and results, and summarize applications of tools and software from statistics and neural networks to cost-optimized models.
Thirteen chapters written by associates of PricewaterhouseCooper's global practice in Physical Asset Management present strategies for maximizing the productivity of physical assets, focusing on profitability potential. A sampling of topics includes: managing equipment reliability, computerized maintenance management and enterprise asset management systems, assessing risks, managing to international standards, and using statistics and asset life cost in maintenance decision making. The strengths and weaknesses of traditional Reliability-Centered Maintenance also are discussed. Appendices (24 in number) provide additional information on such topics as fuzzy logic, neural nets, the economic-life model used in PERDEC, confidence intervals, and the three-parameter Weibull function. Annotation c. Book News, Inc., Portland, OR (booknews.com)
Preface | ||
Acknowledgments | ||
Contributors | ||
1 | Introduction | 1 |
2 | Maintenance Management Methodologies | 11 |
3 | Measurement in Maintenance Management | 37 |
4 | Data Acquisition | 95 |
5 | Materials Management Optimization | 125 |
6 | Assessing and Managing Risk | 147 |
7 | Reliability by Design: Reliability-Centered Maintenance | 183 |
8 | Reliability by Operator: Total Productive Maintenance | 221 |
9 | Reliability Management and Maintenance Optimization: Basic Statistics and Economics | 239 |
10 | Maintenance Optimization Models | 269 |
11 | Optimizing Maintenance and Replacement Decisions | 289 |
12 | Optimizing Condition-Based Maintenance | 323 |
13 | Achieving Maintenance Excellence | 367 |
App. 1 | Mean Time to Failure | 379 |
App. 2 | Median Ranks | 381 |
App. 3 | Censored Data | 385 |
App. 4 | The Three-Parameter Weibull Function | 387 |
App. 5 | Confidence Intervals | 391 |
App. 6 | Estimating (Fitting) the Distribution | 395 |
App. 7 | Kolmogorov-Smirnov Goodness-of-Fit Test | 397 |
App. 8 | Present Value | 401 |
App. 9 | Cost of Capital Required for Economic-Life Calculations | 407 |
App. 10 | Optimal Number of Workshop Machines to Meet a Fluctuating Workload | 413 |
App. 11 | Optimal Size of a Maintenance Workforce to Meet a Fluctuating Workload, Taking into Account Subcontracting Opportunities | 415 |
App. 12 | Fuzzy Logic | 421 |
App. 13 | Neural Nets | 423 |
App. 14 | Optimal Interval Between Preventive Replacements of Equipment Subject to Breakdown | 429 |
App. 15 | Optimal Preventive Replacement Age of Equipment Subject to Breakdown | 433 |
App. 16 | Optimal Preventive Replacement Age of Equipment Subject to Breakdown, Taking into Account Time Required to Effect Failure and Preventive Replacements | 437 |
App. 17 | Optimal Replacement Interval for Capital Equipment: Minimization of Total Cost | 441 |
App. 18 | The Economic-Life Model Used in PERDEC | 445 |
App. 19 | Economic Life of Passenger Buses | 447 |
App. 20 | Optimal Replacement Age of an Asset, Taking into Account Tax Considerations | 455 |
App. 21 | Optimal Replacement Policy for Capital Equipment, Taking into Account Technological Improvement - Infinite Planning Horizon | 457 |
App. 22 | Optimal Replacement Policy for Capital Equipment, Taking into Account Technological Improvement - Finite Planning Horizon | 461 |
App. 23 | Optimal Inspection Frequency: Minimization of Downtime | 465 |
App. 24 | Maintenance Strategic Assessment (MSA) Questionnaire | 467 |
Index | 479 |