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Factory Physics » (3rd Edition)

Book cover image of Factory Physics by Wallace J. Hopp

Authors: Wallace J. Hopp, McGraw-Hill, Mark L. Spearman
ISBN-13: 9780072824032, ISBN-10: 0072824034
Format: Hardcover
Publisher: McGraw-Hill Companies, The
Date Published: November 2007
Edition: 3rd Edition

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Author Biography: Wallace J. Hopp

Book Synopsis

After a brief introductory chapter, Factory Physics 3/e is divided into three parts: I – The Lessons of History; II – Factory Physics; and III – Principles in Practice. The scientific approach to manufacturing and supply chain management, developed in Part II, is unique to this text. No other text or professional book provides a rigorous, principles-based foundation for manufacturing management. The Third Edition offers tighter connections between Lean Manufacturing, MRP/ERP, Six Sigma, Supply Chain Management, and Factory Physics. In addition to enhancing the historical overview of how these systems evolved, the authors show explicitly how users can achieve Lean Manufacturing objectives (faster response, less inventory) using the integration aspects of MRP/ERP/SCM systems along with the variance analysis methods of Six Sigma. Factory Physics provides the overarching framework that coordinates all of these initiatives into a single-focused strategy.

Booknews

Outlines underlying principles that drive operating relationships within a factory. Sections of technical notes present justification, examples, and methodologies that rely on mathematics (although nothing higher than simple calculus). Includes study questions, problems, and intuition-building exercises. This second edition contains more problems and examples, Web support, and additional material on areas including inventory management, personnel, variability pooling, and supply chain management. Can be used for manufacturing management students in a core manufacturing operations course, MBA students in a second operations management course, and BS and MS industrial engineering students in a production control course. Hopp is affiliated with Northwestern University. Spearman is affiliated with Georgia Institute of Technology. Annotation c. Book News, Inc., Portland, OR (booknews.com)

Table of Contents

Factory Physics?1
Pt. IThe Lessons of History
1Manufacturing in America14
2Inventory Control: From EOQ to ROP48
3The MRP Crusade155
4The JIT Revolution155
5What Went Wrong168
Pt. IIFactory Physics
6A Science of Manufacturing186
7Basic Factory Dynamics213
8Variability Basics248
9The Corrupting Influence of Variability287
10Push and Pull Production Systems339
11The Human Element in Operating Management365
12Total Quality Manufacturing380
Pt. IIIPrinciples in Practice
13A Pull Planning Framework408
14Shop Floor Control453
15Production Scheduling488
16Aggregate and Workforce Planning535
17Supply Chain Management582
18Capacity Management626
19Synthesis-Pulling It All Together647
References672
Index683

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