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Andy and Me: Crisis and Transformation on the Lean Journey » (1st Edition)

Book cover image of Andy and Me: Crisis and Transformation on the Lean Journey by Pascal Dennis

Authors: Pascal Dennis
ISBN-13: 9781563272981, ISBN-10: 1563272989
Format: Hardcover
Publisher: Taylor & Francis, Inc.
Date Published: February 2005
Edition: 1st Edition

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Author Biography: Pascal Dennis

Book Synopsis

2006 SHINGO PRIZE for EXCELLENCE in MANUFACTURING RESEARCH

Based on the author's personal experience with Toyota’s master teachers and with companies in the midst of great change, Andy & Me is a business novel set in a failing New Jersey auto plant focusing on the tribulations of Tom Pappas, the plant manager. The situations, characters and plant politics will ring true with many readers.

In a cool, readable style, Andy & Me follows Tom's relationship with Andy Saito, a reclusive, retired Toyota guru whom Tom persuades to help save his plant through the teaching of the legendary Toyota Production System (TPS).

On this journey, the reader learns that TPS is more than just a collection of tools; it entails a new way of thinking and behaving. Though Tom finds success — both in his plant and in his personal life — he learns from Andy that successful improvement is "endless and eternal."

Table of Contents

  • Chapter 1: "We'll Have to Close Some Plants"
  • Chapter 2: Looking for Mr. Saito
  • Chapter 3: Finding a Sensei
  • Chapter 4: Sincere Mind
  • Chapter 5: Henry Ford's Vision
  • Chapter 6: Walking the Plant
  • Chapter 7: Continuing the Tour
  • Chapter 8: Needs More Work
  • Chapter 9: Understanding Zone Control
  • Chapter 10: Time Out at the Blue Giraffe
  • Chapter 11: Making our Video
  • Chapter 12: Kick-Off
  • Chapter 13: Big Heart
  • Chapter 14: The Money Board
  • Chapter 15: A Night in Astoria
  • Chapter 16: Visual Management
  • Chapter 17: The River and the Rocks
  • Chapter 18: People Make the Difference
  • Chapter 19: "No Problem" is a Problem
  • Chapter 20: Developing Early Warning Systems
  • Chapter 21: The Valley of Darkness
  • Chapter 22: Learning About the Help Line
  • Chapter 23: The Efficiency of Pull Systems
  • Chapter 24: Stupid Meanness
  • Chapter 25: The Frog, the Scorpion and the Nightingale
  • Chapter 26: Grapefruit Moon
  • Glossary
  • Index
  • Subjects