Authors: Iwao Kobayashi
ISBN-13: 9781563271090, ISBN-10: 1563271095
Format: Hardcover
Publisher: Taylor & Francis, Inc.
Date Published: November 1995
Edition: 1st Edition
20 Keys has helped many manufacturing companies integrate the top manufacturing improvement methods into a coordinated system for drastic and continual improvement in involvement, quality, and productivity. This program provides the strategies necessary to achieve ambitious goals through a five-level scoring system.
The revised edition is improved with upgraded criteria for the five-level scoring system to guide your company to world-class status. New material and updated layout make implementation even easier. Two valuable case studies demonstrate effective use by both a Japanese company and an American manufacturer.
Presents the 20 Keys system, which brings together 20 of the world's best manufacturing improvement approaches and integrates them into a dynamic system that enables companies to adapt to a continuously changing economic and competitive environment. Continuous near-term (three years) improvements made in the 20 key areas result in a less expensive, faster, safer system for producing a higher quality product. This revised edition, translated from the revised Japanese edition of 1994 (Nikkan Kogyo Shimbunsha), includes new illustrations, explanations, and two new case studies (Morioka Seiko, Japan and Windfall Products, Pennsylvania). Annotation c. Book News, Inc., Portland, OR (booknews.com)
Publisher's Message | ||
Preface | ||
Introduction | 1 | |
Key 1 | Cleaning and Organizing | 9 |
Key 2 | Rationalizing the System/Management of Objectives | 19 |
Key 3 | Improvement Team Activities | 29 |
Key 4 | Reducing Inventory (Shortening Lead Times) | 39 |
Key 5 | Quick Changeover Technology | 49 |
Key 6 | Manufacturing Value Analysis (Methods Improvement) | 59 |
Key 7 | Zero Monitor Manufacturing | 71 |
Key 8 | Coupled Manufacturing | 81 |
Key 9 | Maintaining Equipment | 91 |
Key 10 | Time Control and Commitment | 101 |
Key 11 | Quality Assurance System | 113 |
Key 12 | Developing Your Suppliers | 123 |
Key 13 | Eliminating Waste (Treasure Map) | 133 |
Key 14 | Empowering Workers to Make Improvements | 143 |
Key 15 | Skill Versatility and Cross-Training | 153 |
Key 16 | Production Scheduling | 163 |
Key 17 | Efficiency Control | 175 |
Key 18 | Using Information Systems | 185 |
Key 19 | Conserving Energy and Materials | 195 |
Key 20 | Leading Technology and Site Technology | 205 |
Postscript: Implementing the 20 Keys | 215 | |
App. A. The Fishbowl Discussion Method | 225 | |
App. B. Charts and Figures | 229 | |
App. C. PPORF/20 Keys Case Study: Morioka Seiko Works (Japan) | 235 | |
App. D. PPORF/20 Keys Case Study: Windfall Products (Pennsylvania) | 265 | |
About the Author | 285 | |
Index | 287 |