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20 Keys to WorkPlace Improvement » (1st Edition)

Book cover image of 20 Keys to WorkPlace Improvement by Iwao Kobayashi

Authors: Iwao Kobayashi
ISBN-13: 9781563271090, ISBN-10: 1563271095
Format: Hardcover
Publisher: Taylor & Francis, Inc.
Date Published: November 1995
Edition: 1st Edition

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Author Biography: Iwao Kobayashi

Book Synopsis

20 Keys has helped many manufacturing companies integrate the top manufacturing improvement methods into a coordinated system for drastic and continual improvement in involvement, quality, and productivity. This program provides the strategies necessary to achieve ambitious goals through a five-level scoring system.

The revised edition is improved with upgraded criteria for the five-level scoring system to guide your company to world-class status. New material and updated layout make implementation even easier. Two valuable case studies demonstrate effective use by both a Japanese company and an American manufacturer.

Booknews

Presents the 20 Keys system, which brings together 20 of the world's best manufacturing improvement approaches and integrates them into a dynamic system that enables companies to adapt to a continuously changing economic and competitive environment. Continuous near-term (three years) improvements made in the 20 key areas result in a less expensive, faster, safer system for producing a higher quality product. This revised edition, translated from the revised Japanese edition of 1994 (Nikkan Kogyo Shimbunsha), includes new illustrations, explanations, and two new case studies (Morioka Seiko, Japan and Windfall Products, Pennsylvania). Annotation c. Book News, Inc., Portland, OR (booknews.com)

Table of Contents

Publisher's Message
Preface
Introduction1
Key 1Cleaning and Organizing9
Key 2Rationalizing the System/Management of Objectives19
Key 3Improvement Team Activities29
Key 4Reducing Inventory (Shortening Lead Times)39
Key 5Quick Changeover Technology49
Key 6Manufacturing Value Analysis (Methods Improvement)59
Key 7Zero Monitor Manufacturing71
Key 8Coupled Manufacturing81
Key 9Maintaining Equipment91
Key 10Time Control and Commitment101
Key 11Quality Assurance System113
Key 12Developing Your Suppliers123
Key 13Eliminating Waste (Treasure Map)133
Key 14Empowering Workers to Make Improvements143
Key 15Skill Versatility and Cross-Training153
Key 16Production Scheduling163
Key 17Efficiency Control175
Key 18Using Information Systems185
Key 19Conserving Energy and Materials195
Key 20Leading Technology and Site Technology205
Postscript: Implementing the 20 Keys215
App. A. The Fishbowl Discussion Method225
App. B. Charts and Figures229
App. C. PPORF/20 Keys Case Study: Morioka Seiko Works (Japan)235
App. D. PPORF/20 Keys Case Study: Windfall Products (Pennsylvania)265
About the Author285
Index287

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